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METHANOL FOR HIGH PERFORMANCE
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Excitement it promises, and excitement it delivers, that is Bajan
Motorsport. The thousands of spectators that come out to support the
myriad of events can attest to this fact. So does the time and money
spent by individual drivers and driving teams in an effort to
enhance their performance. Such relentlessness speaks volumes of their competitive
nature.
It is against such a backdrop that drivers may have turned to high
performance fuels such as elf, avgas and most recently methanol to
improve their performance; a move that has caused quite a stir as the use of
methanol remains pretty much an unknown entity in Bajan Motorsport.
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Methanol, also known as methyl alcohol or wood alcohol, is a
chemical compound with chemical formula CH3OH It is the simplest alcohol, and is a light,
volatile, colourless, flammable, poisonous liquid with a distinctive
odour. It is used as an antifreeze, solvent, fuel, and as a
denaturant for ethyl alcohol. |
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In the 1970s Oil Crisis methanol received attention as a motor fuel
not only due to its availability but its low cost. Gasoline
marketers seized the opportunity to maximize profits by increasing
the ratio of methanol to gasoline leading to blends which were less
than ideal thereby raising concerns among consumers and the media.
The power of the media meant that the eventual phase out of
methanol blends were imminent. However, there is still a great
deal of interest in using methanol as a neat fuel. Many tests have
shown promising results using 85-100 percent by volume methanol as
a transportation fuel in automobiles, trucks and buses. The
flexible-fuel vehicles currently being manufactured by General
Motors, Ford and Chrysler can run on any combination of ethanol,
methanol and/or gasoline. The intention is that neat alcohol fuels
will become more prevalent as more flexible-fuel automobiles are
manufactured.
It is evident that there is still much to be done as far as
testing is concerned before methanol is considered a viable option
for everyday use. Its use however is prevalent in car racing,
such that up until the end of the 2005 INDY Car racing season every
race car on the circuit had to use methanol. Many
modifications have been necessary to efficiently run methanol in
these cars, lets look at the changes necessary to do so. |
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MODIFICATIONS FOR USE OF METHANOL AS
A FUEL |
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To run a car on methanol the car must first be mapped.
Mapping involves programming the ECU - Engine Control Unit by
connecting it to
a laptop. The desired configuration parameters are entered and
will tell the ECU
exactly how to control the engine. This way you
can ensure optimum spark timing to facilitate optimum fuel
usage bearing in mind the constraints on exhaust emissions and
exhaust temperatures. In short mapping allows you to optimize engine
response.
One such parameter which would be of interest to anyone running
methanol is the amount of fuel injected into each
cylinder. Due to the fact that methanol's energy density is about
half that of gasoline; you use twice the amount of methanol to
generate the amount of power when compared to gasoline. In
fact some cars have had to run eight (8) injectors to facilitate
adequate supply of fuel.
Since methanol is highly corrosive the fuel system has to be
upgraded. This means fuel tank and fuel lines used must be
more resistant to the corrosion that will be caused by the
methanol. This is also extended to the engine. The
engine block must be built to handle methanol. This involves
coating the pistons and bores of the block
to prevent or minimize erosion. Good piston rings are also a must
so as to prevent the methanol from leaking into the engine oil.
Contamination of the engine oil can lead to engine failure.
Basically to run methanol requires almost a full engine rebuild
and depending upon where you get it done can cost anywhere between 20 to 60
thousand pounds. However provided the engine is modified
correctly a driver can achieve great gains over persons using
gasoline. Since methanol has a higher octane rating than gasoline
this results in greater fuel efficiency with proper adjustment of
the engine's compression ratio.
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MAINTENANCE AFTER RUNNING METHANOL |
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Having mapped the car to run on methanol after each event the
racing team needs to take certain precautions to maintain the car.
The fuel lines must be flushed after every event. The
methanol is drained and gasoline used in the tank to facilitate the
flushing of the engine, the driver may need to drive for a period of time long
enough to ensure that the gasoline goes through and flushes out the entire engine.
This helps to prevent corrosion of the engine block. Depending upon
how often the car is used the fuel lines will need changing 1-2 times a year,
likewise the fuel tank foam will also need replacing.
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" fuel lines must be flushed after
every event. The methanol is drained and gasoline used in the
tank to facilitate the flushing of the engine " |
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COST COMPARISON OF FUELS |
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RACING FUELS |
QUANTITY |
COSTS($) |
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VP 103 |
10 |
11 500 |
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ELF |
10 |
30 000 |
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METHANOL (DYE ADDITIVE) |
10 |
11 165 |
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METHANOL (NO ADDITIVE) |
10 |
7 000 |
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Methanol is a cheaper higher performance fuel
however the cost of modification and maintenance threatens to put
the total cost way above that of using other fuels. With maintenance during the year
at an estimated 5-8 grand on fuel lines, fuel tank and such like as
well as the estimated costs for such modifications only those with
deep pockets or huge sponsorship may be capable of reaping the
rewards that methanol has to offer as a racing fuel.
Increased performance is what is all about, every
driver wants to be competitive, its really up to each driver to
determine at what costs they will seek to be competitive. |
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As we eluded to earlier, methanol is a new entity
in Bajan motorsport, with such, there has been and will continue to
be for quite some time concerns that will be raised. Such
heated discussion on the use of methanol may suggest the need for
certain
precautions and controls be put in place as its use on a large
scale may be inevitable. In our next article we will examine
those concerns as they relate to motorsport in Barbados. |
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Writer: Antonia
Contributors: Damien 'Logic' Yearwood |
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